Measurement Device for Wedge/Ball Bond
引線接合檢查裝置/楔焊・球焊HC-AZ測量

TechnoAlpha

ワイヤボンド、その他の品質チェック

Measuring Wedge bond & Ball bond | 測量楔形鍵和球形鍵

HC-AZ is a visual measurement/inspection device which has X, Y, and Z axes. It can measure wedge/ball bond width automatically and measure loop height semiautomatically. It can store statistics data and screenshots automatically that used to be performed manually (Manual measurement / writing down measurement data / PC data entry) so that this device will set you free from daunting tasks.

HC-AZ是具有X,Y和Z軸的視覺測量/檢查設備。它可以自動測量楔/球鍵合寬度,並半自動測量套環高度。可以自動存儲以前手動執行的統計數據和銀幕截圖(手動測量/記下測量數據/ PC數據輸入),從而使操作者擺脫繁瑣的任務。

Bond width auto-measurement | 鍵寬自動測量

Bond width auto-measurement

HC-AZ measures bond width automatically with automatic image processing system at the programmed measuring locations. It can execute nonstop measurement for all programmed locations as well as one-by-one measurement that enables an operator to conduct quality check at every single measurement point. You can reconfirm measurement results and re-measure bond width after all auto-measurements.

HC-AZ使用自動圖像處理系統在已編程的測量位置中自動測量接合寬度。它可以對所有編程位置執行不間斷測量,以及可以使操作者在每個單個測量點進行一對一的質量檢查。並可以在所有自動測量之後重新確認測量結果以及重新測量鍵合寬度。

Loop height semi-auto-measurement | 迴路高度半自動測量功能

Loop height semi-auto-measurement

HC-AZ measures loop height way faster than manual measurement.The XY table moves to programmed measuring locations then focuses on bottom surface positions and loop top positions automatically.An operator decides whether he/she executes loop height measurement or makes fine focus adjustments due to height variation.The fine focus adjustment is done by using the trackball.The linear scale is mounted on Z lens axis for accurate focusing.

HC-AZ可比手動測量更快地測量迴路高度。 XY工作台移動到編程的測量位置,然後自動聚焦在底部表面位置和迴路頂部位置。操作者確定是否執行循環高度測量或由於高度變化而進行精細的聚焦調整。通過使用軌跡球可以進行精細的聚焦調整。線性光柵尺安裝在Z透鏡軸上,可進行精確聚焦。

Statistics data and Screenshots | 統計數據和銀幕截圖

Statistics data and Screenshots

Measurement results and measurement screenshots can be sorted and stored by date or measurement locations.Measurement data is graphed automatically so that measurement results can be easily confirmed.Measurement data can be exported in csv files.

可以按日期或測量位置對測量結果和測量銀幕截圖進行分類和存儲。測量數據會自動繪製成圖表,數據可視化可以輕鬆確認測量結果。測量數據可以導出為csv文件。

Measurement result output | 測量結果輸出

Bond width auto-measurement data and loop height semi-measurement data can be exported in csv files so that this function is very useful to summarize measurement results.Users can output measurement data by measurement date and specific measurement locations.

可以將接合寬度自動測量數據和迴路高度半自動測量數據導出到csv文件中,此功能對於匯總測量結果非常有用。用戶可以按測量日期和特定的測量位置輸出測量數據。

Measurement result output

Others | 其他

Please feel free to contact us for more details on what we can do to develop other customized inspection items to meet your needs.

請隨時與我們聯繫,瞭解更多詳情,可制定其他訂製檢驗專案以滿足您的需求。

Why HC-AZ? | 為什麼選擇HC-AZ?

Measurement time reduction | 減少測量時間

Highly sophisticated HC-AZ saves tremendous amount of time for quality check.It also eliminates measurement result variation that is caused by operators.

高度複雜的HC-AZ可節省大量品質檢查時間。它還消除了由操作者所引起的測量結果變化。

測定時間の短縮

Example 1:Bond width measurement time in comparison

例 1:與其他廠牌設備比較接合寬度測量時間

  • Product A:29 wires
  • Number of measurement locations:58
  • 產品 A:29 條接合線
  • 測量位置數量:58 個測量點

Over 60% reduction in test duration!

量測時間減少了60%以上!

測定時間の短縮②

Example 2:Loop height measurement time in comparison

例2:迴路高度測量時間比較

  • Product A:29 wires
  • Number of measurement locations:29
  • 產品 A:29 條接合線
  • 測量位置數量:29 個測量點

Over 30% reduction in test duration!

量測時間減少了30%以上!

Measurement stabilization | 穩定測量

Each operator’s bond width measurement results vary.Even the same operator measures the same bond width, measurement result is not always the same.HC-AZ eliminates measurement errors remarkably but achieves stable measurement results at every single measurement.

每個操作者的結合寬度測量結果各不相同。即使相同的操作者量測相同的結合寬度,測量結果也並不總是相同。HC-AZ 能有效消除測量誤差,每次的量測都能獲得穩定的測量結果。

Example 1:HC-AZ measurement results for 3 times on the same product

例 1:在同一產品上 HC-AZ進行3 次量測的結果

HC-AZ measurement resultsUnit:μm
HC-AZ測量結果單位:μm
HC-AZ 1st 2nd 3rd
Wire1 406.774 406.910 406.808
Wire2 395.450 395.484 395.456
Wire3 396.679 396.816 396.790
Wire4 416.147 416.218 416.227
Wire5 410.112 410.196 410.252
Wire6 394.175 394.308 394.274
Wire7 389.789 389.840 389.787
Wire8 384.645 384.728 384.664
Wire9 402.465 402.465 402.483
Wire10 402.154 402.271 402.167
HC-AZによる測定結果

Achieves stable measurement

實現穩定的測量

Operator A measurement resultsUnit:μm
其他廠牌設備測量結果單位:μm
Operator 1st 2nd 3rd
Wire1 418.190 419.110 425.880
Wire2 409.140 405.070 412.620
Wire3 414.630 407.870 415.280
Wire4 426.950 433.970 428.530
Wire5 421.410 422.760 432.350
Wire6 412.170 408.220 416.380
Wire7 401.090 403.690 409.110
Wire8 393.610 394.720 400.920
Wire9 418.710 421.920 426.620
Wire10 418.390 419.100 424.330
Operator A measurement results

Various user-friendly functions | 各種人性化功能

Mapping system | 製圖系統

The mapping system shows which area is being displayed on video screen when a program is being edited and actual measurement is being performed.The camera will move to the position where you click on the position in the map.

映射系統顯示編輯程式並執行實際測量時銀幕上顯示的區域。單擊地圖中位置則攝像機將會移動到該位置。

HC-AZによる測定結果

Auto zoom | 自動放大

An auto zoom lens is mounted so there is no need to switch a lens between Cu wire and AL wires.

安裝了自動變焦鏡頭,因此無需在Cu導線和AL導線之間切換鏡頭。

  • 2× Lens:Total Mag.1.94~23.30X
  • 5× Lens:Total Mag.4.80~58.30X
  • 10×Lens:Total Mag.9.70~116.60X
  • 2× Lens:Total Mag.1.94~23.30倍
  • 5× Lens:Total Mag.4.80~58.30倍
  • 10×Lens:Total Mag.9.70~116.60倍
Automatic scale calibration | 自動刻度校準

Measurement scales are calibrated automatically so that stable and accurate measurements are maintained.

測量刻度會自動校準,以保持穩定和準確的測量。

Specifications | 技術指標

Common specifications | 通用規格
Dimensions
尺寸
624(W)×654(D)×757(H)
Electrical
電源
100V
Power consumption
消耗功率
900VA
Weight
重量
75kg
Measurement area
量測面積
300㎜(X)×300(Y)
Repeatability
重複性
X axis=10μm Y axis=10μm
Fixtures
夾具
Screw tightening or Custom made fixture
鎖緊螺絲或定制夾具
Optics | 光學設備
Camera
相機
  • 1/8"square pixel UXGA progressive CCD
  • Total pixels:1688(H)×1248(V)
  • Cell size:4.40(H)×4.40(V)
  • 1/8“平方像素UXGA逐行掃描CCD
  • 總像素:1688(H)×1248(V)
  • 像元尺寸:4.40(H)×4.40(V)
Lens
鏡頭
  • 2× Lens: Total Mag.1.94~23.3
  • 5× Lens: Total Mag.4.80~58.30
  • 10× Lens:Total Mag.9.70~116.60
Operating Systems | 操作系統
PC DELL OptiPlex9010
USB USB2.0×3
OS Windows7
Program system
程序系統
New self-developed system
自主開發系統

Visual inspections and measurements | 外觀檢查和測量

The software developed by Techno Alpha Co., Ltd.SI Division is used in HC-AZ so that the following inspections and measurements can also be performed.By utilizing our self-developed technology, we can customize HC-AZ to measure and inspect unique products.

HC-AZ使用Techno Alpha Co.,Ltd. SI Division開發的軟件,進行檢查和測量。通過利用我們自己開發的技術,可定制HC-AZ來測量和檢查獨特的產品。

装置構成
Measurement Device for Wedge/Ball Bond HC-AZ
引線接合檢查裝置/楔焊,球焊HC-AZ測量

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